Interfab Electronics India Private Limited
Interfab Electronics India Private Limited
Rabale, Navi Mumbai, Maharashtra
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Quality

Factsheet

Basic Information
IndiaMART TrustSeal
Nature of Business
Manufacturer
Total Number of Employees
51 to 100 People
Year of Establishment
1992
Legal Status of Firm
Private Limited Company
GST No.
27AAACI2499G1ZF
CIN No.
U32100MH1992PTC066155

Quality Orientation

Quality Orientation
  • Customer complaint handling through
  • Root Cause Analysis
  • Other Fault finding Tools viz. 4M analysis,
  • Corrective Action
  • Preventive Action for Fool proofing
  • (Poka Yoke )
  • Trace ability & product identification:
  • Unique numbering & labeling system
  • Log books maintained with details of batch codes, specific process parameter
  • Flow charts prepared & defined specific to each quality plan based on product type/mix

Quality Policy

Our well defined quality policy states:


  • “The company will strive for total customer satisfaction by providing engineering solutions through Surface Mount Technology (SMT)
  • The company will regularly review the effectiveness of its Quality Management System (QMS) for continual improvement of systems and operations
  • The company will adopt latest technological trends to enhance business operations in high-end technology based products
  • The company will motivate & train competent employees to enhance their technical capabilities
  • The company will maintain an open communication channel with its customers & will carefully monitor their feedback to upgrade products, services and quality standard”
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Our Quality Assurance

Our organization is certified by ISO 9001:2015 and SMERA RATING. We make sure to adopt latest technology and sophisticated machinery for manufacturing the products as well as rendering the services. Moreover, we procure the best-in-class raw material for manufacturing the products offered by us. We follow a well-defined quality assurance plan in all our business-related activities. Before the final dispatch, all our products are tested on certain well-defined parameters by a team of experts. Combination of MDA, ICT & FCT is adopted by us to test these products. All our products are supplied with final inspection report, specifying various tests and inspection criteria.

In process Quality checks:

  • Inward inspection of bare PCBs, Components, RM & consumables
  • Process parameters: Dispensing, Stencil printing, Assembly, Temp. profiling of Reflow & wave soldering
  • Final inspection: Criteria include specific customer inputs
  • Testing: 100 % Test parameters tabulated as per Customer test procedures

We have an in-process testing set-up:

  • Component solderability tests
  • Component reliability tests on functional test circuits
  • Tailor made pallets to identify missing components
  • Validation of Critical Processes viz. Component Placement And Soldering
  • In House Test jig fabrication set up for ICT & FCT specific to product test requirements
  • Mechanical tooling, fixtures devised to get consistent result during cutting, bending, forming operations

We also have in-house test jigs fabrication capability:

  • CAD net list, test points generation
  • Floor planning of physical layout of test set up
  • Matching test points & steps as per test procedures or sequence
  • Placement of test pins for bed of nails, fixture fabrication
  • CNC data for mechanical fixing of test pins, bed of nails, receptacles, support pins, guides
  • Mechanical assembly of test bench, wire wrapping, harnessing & soldering
  • FCT: Instrument panel, electrical measurements & display
  • ICT: Test programming as per BOM list, measuring parameters
  • Forms or formats to certify acquired data
  • Pass & fail report, register, log book

Final quality checking procedure includes the following steps:

  • Product specific checklist prepared to ensure
  • Component orientation, height, mechanical dimensions and tolerance
  • Adhesion of bulky components to prevent damage due to vibration and transport
  • Re inspection of rework
  • Final inspection for solder quality and manufacturing defects
  • Verification and approval of Functional Test reports
  • Trace ability: Unique board identification number created

Quality Objectives

The well-defined quality policies stated by our company help us in achieving the defined objectives of our business policies and production operations. Our quality objectives states:

  • Meticulously follow Quality Management System & ISO 9001:2015 procedures
  • Adapt best manufacturing practices required to satisfy customers'' needs
  • Minimize customer complaints by evaluation of documented data and target for maximum yield by adapting six sigma techniques
  • Effective utilization of automated machines by installing additional quality control equipment for consistency &reliability in processes
  • Use innovation in design and standardize design methods by using state of Art CAD tools to support industries in India & abroad
  • Meticulously follow Quality Management System & ISO 9001:2000 procedures. Adopt best manufacturing practices required to satisfy the customer needs
  • Minimize the customer complaints by evaluation of documented data and target for maximum yield by adopting six sigma techniques
  • Effective utilization of automated machines by installing additional quality control equipment for consistency &reliability in the processes
  • Use innovation in design & standardize design methods by using state of Art CAD tools to support industries in India & abroad

Solder Joint Profile (Spider Plot)

Parameters Governing Quality & Reliability of a Solder Joint

Quality Control & Test Equipment

  • Stereo-Zoom Microscopes , Vision Engg, USA
  • Temp. Measuring Instruments , Bonkote, Japan
  • Digital Multi-meters, Bonkote, Japan
  • Oscilloscopes, Phillips, LG Electronics
  • Function Generator, Testronic
  • Visual Inspection Systems, Dynascan
  • Dual Trace Storage Oscilloscope, Tektronix, USA
  • LCR Meter, Decade L,C,R boxes

Testing Facilities

Testing Facilities
•Documentation of test procedures, test results, forms/formats

•Well established test & measuring set up with instruments calibrated with NABL accredited Labs

•Testing planned from inward, in-process to final inspection

•Sample evaluation & testing to avoid rework

•Test strategy to establish maximum fault courage:-
Automatic Optical Inspection-AOI , IN-Circuit, Functional testing
•Faster turn around – Test jig fabrication , Automation by custom made programs to handle volumes

•Burn In & Thermal Cycling for Reliability testing

•Handling of static sensitive products

•Static prevention by effective implementation of static discharge in all working areas: stores, production work stations, testing & dispatch areas

 

Quality Standards

Quality Standards
•Testing at room temperature
•Thermal cycling
•Final testing
•De-paneling
•Batch code
•Final QC – •Packing
•Dispatch
•Reports _ final inspection , functional testing & reliability.